Process Engineering

Every facility starts with the process. Prozus supports owners, EPC firms and fabricators with process engineering, design and drafting, from early studies through detailed design and as-built records. We work to your standards and add capacity when your team needs it most.

What we deliver

 

Process design and simulation

• Steady-state process simulation in Aspen HYSYS and ProMax

• Process flow diagrams (PFDs) and utility flow diagrams

• Heat and material balances

• Equipment sizing for vessels, exchangers, pumps and compressors

• Line sizing and hydraulic calculations

• Relief load calculations and relief valve sizing

• Process equipment and instrument data sheets

 

Process drafting

• Piping and instrumentation diagrams (P&IDs), new and updated

• Redline markups and as-built P&IDs

• Conversion of legacy and paper P&IDs to intelligent CAD

• Line lists, equipment lists and tie-in lists

 

Studies and safety

• Feasibility and conceptual design studies

• Debottlenecking and capacity studies, using simulation to test operating cases

• HAZOP preparation and action item close-out

• Cause and effect charts

Industries we support

• Midstream oil and gas: terminals, pump stations and compressor stations

• Natural gas processing and fractionation

• SAGD and heavy oil facilities

• Refining and petrochemical

• Chemical and industrial processing

• Water and wastewater treatment

Why Prozus for process engineering

• Proven simulation tools. Models built in Aspen HYSYS and ProMax, the tools most owners and EPC firms already use.

• One team across disciplines. Process, mechanical, piping, electrical and instrumentation work together, so P&IDs, layouts and data sheets stay consistent. • Brownfield ready. We update existing P&IDs to match the field, using redlines, walkdowns or 3D laser scanning.

• Flexible capacity. Scale up for a study, a turnaround or a peak in detailed design, then scale back.

• Local service, continuous delivery. Teams in Calgary, Houston and Tulsa, supported by our delivery centre in India.